GERELO LLC

SHAPED POUCHES

SHAPED POUCHES

STYLISH AND FUNCTIONAL PACKAGING FOR YOUR PRODUCT

Shaped pouches are a modern solution for brands that want to stand out. Thanks to their non-standard shape, high-quality materials, and extensive design customization options, they combine style, practicality, and reliable product protection.

WHAT ARE SHAPED POUCHES?

This is a modern packaging format that allows the creation of individualized solutions for each product. The ability to manufacture unique shapes helps brands stand out from competitors while increasing the functionality of the packaging.

Key advantages of shaped pouches:

  • reliable protection against moisture, oxygen, and mechanical damage;
  • high seal integrity and long-term freshness preservation;
  • low weight and efficiency in storage and transportation.

Shaped pouches are ideal for packaging:

  1. Baby products: attractive design, safe closures, and easy handling.
  2. Food products: jams, snacks, dried fruit—everything that requires hermetic packaging.
  3. Cosmetics: masks, shampoos, and creams in practical compact formats.
  4. Pet products: food and treats with original designs that attract attention.

Types of shaped pouches

Shaped doypack pouches.
Stable and multifunctional packaging suitable for most product types. They can be equipped with a zipper closure, dispensing spout, or degassing valve.

Shaped sachet bags.
A compact option designed for portioned or single-use applications.

Both types can include additional features:

  • zipper closure for repeated use;
  • screw cap with child-resistant safety closure;
  • tear notches and laser cut for easy and straight opening;
  • euro hole for hanging on retail displays;
  • one-way aroma valve for products that release gases (e.g., freshly roasted coffee beans).

Materials for shaped pouches: multilayer product protection

Shaped pouches are manufactured from multilayer materials that ensure a high level of protection:

  • ppolyethylene (PE) – protection against moisture and fats;
  • polypropylene (BOPP) – increased strength, optional matte soft-touch surface;
  • polyester (PET) – strength and oxygen barrier;
  • aluminum foil (AL) – effective barrier against oxygen and sunlight;
  • retort film (CPP) – resistant to high-temperature sterilization;
  • kraft paper – eco-friendly material with a natural appearance;
  • barrier materials (PA, EVOH) – maximum protection against moisture and oxygen.

The combination of these layers enables packaging solutions for a wide range of applications – from baby food to coffee packaging, both in doypack pouches and sachet bags.

How to choose the ideal pouch?

When selecting a shaped pouch, it is important to consider both the specifics of your brand and the characteristics of the product itself.

PRODUCT CHARACTERISTICS:

  • for coffee and tea – vacuum pouches with a metallized layer;
  • for cosmetics or dietary supplements – doypack pouches with ZIP closure;
  • for snacks – pouches with tear notches;
  • for baby food – shaped pouches with child-resistant closures.

STORAGE AND TRANSPORT CONDITIONS:

Hermetic sealing, mechanical strength, and a reliable barrier against external influences ensure a long packaging lifespan.

CUSTOMER REQUIREMENTS:

The design and shape of the packaging should meet the expectations of the target audience and create an emotional connection with the brand.
Our specialists will help you select the optimal packaging solution that combines style, functionality, and environmental responsibility.

CREATE PACKAGING THAT SELLS!

Packaging is not just a protective element, but a powerful tool for sales and brand image building.

Shaped pouches create a strong “wow effect” that customers remember. They combine modern eco-trends, attractive appearance, and maximum functionality.

Increase the attractiveness of your product and stand out from the competition.

Shaped pouches represent a new standard of recognition, convenience, and success for your brand.

Our managers are ready to answer any of your questions.